Self bonding Wire Types

General

There is a big variety of self bonding wire types available. The different base coats and self bonding overcoats are described in different standards, such as IEC 60317, NEMA MW 1000 or JIS C3202, which sometimes still use different test methods.
Under the respective standard the typical technical values are given for the different base coats such as Polyurethane, Polyester, Polyesterimide etc. and for different bond coats such as Polyvinylbutyral, Polyamide etc.

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Europe

Selfbonding Copper Wire acc. to IEC

Product code
AB15
FS15
FSP18
FS18
PSP15
STP18
QTP18
RT21
Product name Butybond AB15 Solabond FS15 Solabond FSP18 Solabond FS18 Solabond PSP15 Thermobond STP18 Thermobond QTP18 Thermobond RT21
Butybond Overview
base layer mod. Polyurethane mod. Polyurethane mod. Polyurethane Polyesterimide mod. Polyurethane mod. Polyurethane mod. Polyurethane A200 + poliamidimida
Bondmantel Polyvinylbutyral Poliamida Poliamida Poliamida Poliamida Poliamida Poliamida poliamida aromática
IEC (including the following standards) IEC 60317-35, 60317-2 IEC 60317-35, 60317-2 IEC 60317-36 IEC 60317-35, 60317-2 IEC 60317-35 IEC 60317-38
NEMA (including the following standards) MW 131-C MW 131 MW 131 MW 131 MW 131 MW 102
Available diameters 0.01 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm
Characteristics Low junction temperature, wide process window, non-hygroscopic All joining methods can be applied, good processability, hygroscopic (not suitable for humid areas). All joining methods applicable, good processability, hygroscopic. Solvent bonding possible, high softening temperature, high thermal and mechanical properties of the base coat, hygroscopic, therefore not suitable for Asia. Universally adaptable backcoat, wide processing window, high load-bearing, heat-resistant, non-hygroscopic Good winding ability, suitable for thermosetting. Higher thermal and mechanical properties, very high softening temperature after thermal curing Very high thermal and mechanical properties, very high softening temperature
Shelf life in months (at 25°C/
60% relative humidity)		 ≤ 6 ≤ 3 (hygroscopic) ≤ 5 (hygroscopic) ≤ 5 (hygroscopic) ≤ 6 ≤ 6 ≤ 6 ≤ 6
Aplicaciones Stepper motors for quartz watches, instrument coils, voice coils, sensors, transponders Speakers, small motors, sensors, transponders Speakers, small motors, sensors, transponders Speakers, small motors, sensors, transponders Instrument coils, speakers, vibration motors, sensors, receivers, and speakers for mobile phones High-performance speakers, vibration motors High-performance speakers and receivers, microspeakers, high-temperature applications Motors, speakers
Thermal values ​​of the base layer
Temperature rating 20,000 h according to IEC 60172  158°C  158°C  192°C  195°C  158°C  192°C  192°C  212°C
Thermal stability diagram [view]
Cut temperature
0.05mm: according to IEC 60851-6 4 ≥ 200°C ≥ 200°C ≥ 230°C ≥ 265°C ≥ 200°C ≥ 230°C ≥ 230°C ≥ 320°C
Typical value of Elektrisola  225°C  225°C  260°C  315°C  225°C  260°C  260°C  365°C
0.25mm: according to IEC 60851-6 4 ≥ 200°C ≥ 200°C ≥ 230°C ≥ 265°C ≥ 200°C ≥ 230°C ≥ 230°C ≥ 320°C
Typical value of Elektrisola  230°C  230°C  265°C  325°C  230°C  265°C  265°C  380°C
heat shock
0.05mm: according to IEC 60851-6 3 ≥ 175°C ≥ 175°C ≥ 200°C ≥ 200°C ≥ 175°C ≥ 200°C ≥ 200°C ≥ 220°C
Typical value of Elektrisola  190°C  190°C  210°C  260°C  190°C  210°C  210°C  250°C
0.25mm: according to IEC 60851-6 3 ≥ 175°C ≥ 175°C ≥ 200°C ≥ 200°C ≥ 175°C ≥ 200°C ≥ 200°C ≥ 220°C
Typical value of Elektrisola  180°C  180°C  200°C  250°C  180°C  200°C  200°C  240°C
Electrical values
Low voltage continuity for class 1B cables
0.05mm: according to IEC 60851-5 1 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40
Typical value of Elektrisola  0  0  0  0  0  0  0  0
High voltage continuity for class 1B cables
0.05mm: Typical value of Elektrisola  0  0  0  0  0  0  0  0
0.25mm: according to IEC 60851-5 2 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10
0.25mm: Typical value of Elektrisola  0  0  0  0  0  0  0  0
Breakdown voltage according to IEC 60851-5 4 (at 20 °C, 35 % humidity)
0.05mm: Typical value of Elektrisola 160 V/µm 160 V/µm 160 V/µm 160 V/µm 160 V/µm 160 V/µm 160 V/µm 160 V/µm
0.25mm: Typical value of Elektrisola 120 V/µm 120 V/µm 120 V/µm 120 V/µm 120 V/µm 120 V/µm 120 V/µm 120 V/µm
Method for calculating the interruption voltage [view]
Pinholes according to IEC 60851-5 7
0,05 mm: with 0% of elongationgof elongationg intestine intestine very good very good very good very good
0.25 mm: with 0% elongation intestine intestine very good very good very good very good
Mechanical values
Elongation for grade 1B wire
0.05mm: according to IEC 60851-3 3.1 ≥ 14% ≥ 14% ≥ 14% ≥ 14% ≥ 14% ≥ 14% ≥ 14% ≥ 14%
Typical value of Elektrisola  23%  23%  23%  23%  23%  23%  23%  23%
0.25mm: according to IEC 60851-3 3.1 ≥ 25% ≥ 25% ≥ 25% ≥ 25% ≥ 25% ≥ 25% ≥ 25% ≥ 25%
Typical value of Elektrisola  40%  40%  40%  40%  40%  40%  40%  40%
Tensile strength for grade 1B wires
0.05mm: Typical value of Elektrisola 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN
0.25mm: Typical value of Elektrisola 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN
Stress-strain diagram [view]
Connection cables
Hot air bonding 0.01 - 0.50 mm 0.01 - 0.50 mm 0.015 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.015 – 0.50 mm limited
Furnace joint 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 – 0.50 mm 0.10 – 0.50 mm
Resistance bonding 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 – 0.50 mm 0.10 – 0.50 mm
Solvent union limited appropriate appropriate appropriate not suitable not suitable not suitable not suitable
Recommended solvent Ethanol / Methanol Ethanol / Methanol Ethanol / Methanol Ethanol / Methanol N/A N/A N/A N/A
Recommended gluing temperature  120 - 140°C  150 - 170°C  150 - 170°C  150 - 170°C  150 - 170°C  180 - 200°C  200 – 220°C  200 – 220°C
Softening temperature for 0.25 mm
(IEC 60851-3 7.1.2.4)		 ≥ 100°C ≥ 140°C ≥ 170°C ≥ 180°C ≥ 180°C ≥ 145°C ≥ 190°C ≥ 200°C
Bond strength diagram
RoHS Laboratory Analysis view view view view view
Weldability
Solderability for class 1B cables
0.05mm: max. according to IEC 60851-4 5 2.0s / 390°C 2.0s / 390°C 2.0s / 390°C 3.0s / 470°C 2.0s / 390°C 3.0s / 390°C 3.0s / 390°C ---
Typical value of Elektrisola 0.8s / 390°C 0.4s / 390°C 0.7s / 390°C 1.3s / 470°C 0.4s / 390°C 0.4s / 420°C 1.0s / 390°C ---
Typical value of Elektrisola 1.5s / 370°C 0.5s / 370°C 1.0s / 370°C 0.7s / 370°C ---
0.25mm: max. according to IEC 60851-4 5 3.0s / 390°C 3.0s / 390°C 3.0s / 390°C 3.0s / 470°C 3.0s / 390°C 3.0s / 390°C 3.0s / 390°C ---
Typical value of Elektrisola 1.4s / 390°C 0.7s / 390°C 1.6s / 390°C 3.0s / 470°C 0.7s / 390°C 0.8s / 420°C 2.0s / 390°C ---
Typical value of Elektrisola 2.0s / 370°C 1.2s / 370°C 2.8s / 370°C 1.2s / 370°C
Solderability diagram of different types of cables [view]
Print
Asia (standard)

Selfbonding Copper Wire acc. to IEC

Product name
BQP15
CSP15
ES22
ESP15
KSP15
KSP18
KS18
KS22
Product name Polyesterbond BQP15 Solabond CSP15 Solabond ES22 Solabond ESP15 Solabond KSP15 Solabond KSP18 Solabond KS18 Solabond KS22
Overview                
base layer mod. Polyurethane mod. Polyurethane Polyamide imide mod. Polyurethane mod. Polyurethane mod. Polyurethane Polyamide imide Polyamide imide
Bondmantel Mod. Polyester Polyamide Polyamide Polyamide Polyamide Polyamide Polyamide Polyamide
IEC (including the following standards) IEC 60317-35, 60317-2 IEC 60317-35, 60317-2 --- IEC 60317-35, 60317-2 IEC 60317-35, 60317-2 IEC 60317-35 IEC 60317-36 ---
NEMA (including the following standards) MW 131 MW 131 --- MW 131 MW 131 --- --- ---
Available diameters 0.015 - 0.50 mm 0.015 - 0.50 mm 0.050 - 0.70 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.050 - 0.60 mm
Características Easy bonding, wide process window Excellent solvent adhesion, hot-melt bonding possible Suitable for hot air bonding, very high thermal properties of the base layer. Suitable for hot air bonding, very good winding properties. Suitable for hot air bonding, excellent weldability. Suitable for hot air bonding, high thermal properties of the base layer. Suitable for hot air bonding, increased thermal properties of the base layer. Suitable for hot air bonding, very high thermal properties of the base layer.
Shelf life in months (at 25°C /
60% relative humidity)		 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6
Applications For sensors, instrument coils, RFID, transponders, card applications For voice coils, small motors, vibration motors, transponders For forming inductors, small motors. For sensors, instrument coils, voice coils, vibration motors. For small motors, instrument coils, speakers, sensors. For small motors, instrument coils, speakers, sensors, transponders. For small motors, speakers For small motors, inductors
Thermal values ​​of the base layer                
Temperature rating 20,000 h according to IEC 60172  164°C  164°C  230°C  164°C  164°C  192°C  195°C  230°C
Min. breakdown temperature °C according to IEC 60851-6 4. ≥ 200°C ≥ 200°C ≥ 350°C ≥ 200°C ≥ 200°C ≥ 230°C ≥ 265°C ≥ 350°C
Typical ELEKTRISOLA values ​​for 0.05 mm/0.25 mm, Class 1B  225 / 230°C  225 / 230°C  390 / 410°C  225 / 230°C  225 / 230°C  260 / 265°C  315 / 325°C  390 / 410°C
Thermal shock min. °C according to IEC 60851-6 3. ≥ 175°C ≥ 175°C ≥ 240°C ≥ 175°C ≥ 175°C ≥ 200°C ≥ 200°C ≥ 240°C
Typical ELEKTRISOLA values ​​for 0.05 mm/0.25 mm, Class 1B  190 / 180°C  190 / 180°C  250 / 240°C  190 / 180°C  190 / 180°C  210 / 200°C  260 / 250°C  250 / 240°C
Electrical values                
Max. low voltage continuity according to IEC 60851-5 5.2 for 0.05 mm ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40
Typical ELEKTRISOLA values ​​for 0.05 mm, Class 1B  0  0  0  0  0  0  0  0
Max. high voltage continuity according to IEC 60851-5 5.3 for 0.25 mm ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10
Typical ELEKTRISOLA values ​​for 0.25 mm, Class 1B  0  0  0  0  0  0  0  0
Breakdown voltage according to IEC 60851-5 4., (at 20°C, 35% humidity)                
ELEKTRISOLA typical values ​​for 0.05 mm/0.25 mm, Class 1B 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/µm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm
Mechanical values                
Min. elongation according to IEC 60851-3 3.1 for 0.05 mm/0.25 mm, Class 1B ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25%
Typical ELEKTRISOLA values ​​for 0.05 mm/0.25 mm, Class 1B  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%
Tensile strength                
Typical ELEKTRISOLA values ​​for 0.05 mm/0.25 mm, Class 1B 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN
Connection cables                
Hot air bonding Appropriate Appropriate Appropriate Appropriate Appropriate Appropriate Appropriate Appropriate
Furnace joint Appropriate Appropriate Appropriate Appropriate Appropriate Appropriate Appropriate Appropriate
Resistance bonding Geeignet Geeignet Geeignet Geeignet Geeignet Geeignet Geeignet Geeignet
Solvent union Unfit Geeignet Unfit Unfit Unfit Unfit Unfit Unfit
Recommended solvent -- Ethanol / Isopropanol --- --- --- --- --- ---
Recommended gluing temperature  120 - 140°C  170 - 200°C  160 - 190°C  160 - 190°C  150 - 170°C  150 - 170°C  150 - 170°C  150 - 170°C
Softening temperature ≥ 90°C ≥ 140°C ≥ 130°C ≥ 130°C ≥ 105°C ≥ 105°C ≥ 105°C ≥ 105°C
Weldability                
According to IEC 60851-4 5, max. seconds at °C for 0.05 mm/0.25 mm, Class 1B 2.0s/390°C / 3.0s/390°C 2.0s/390°C / 3.0s/390°C Not weldable 2.0s/390°C / 3.0s/390°C 2.0s/390°C / 3.0s/390°C 3.0s/390°C / 3.0s/390°C 3.0s/470°C / 3.0s/470°C Not weldable
Typical values ​​of ELEKTRISOLA IEC 60851-4 5.                
for 0.05 mm, grade 1B, 0.5s/370°C / 0.4s/390°C 1.0s/370°C / 0.6s/390°C --- 1.0s/370°C / 0.6s/390°C 0.5s/370°C / 0.4s/390°C 1.0s/370°C / 0.7s/390°C 1.9s/470°C ---
seconds to °C  
for 0.25 mm, grade 1B, 1.2s/370°C / 0.7s/390°C 1.6s/370°C / 0.8s/390°C --- 1.6s/370°C / 0.8s/390°C 1.2s/370°C / 0.7s/390°C 2.8s/370°C / 1.6s/390°C 3.4s/470°C ---
seconds to °C    
Print
Asia (High performance)

Selfbonding Copper Wire acc. to IEC

Product name
PSP15
PSP18
STP18
KTP18
KT22
LTP18
ETP18
ET22
Product name Solabond PSP15 Solabond PSP18 Thermobond STP18 Thermobond KTP18 Thermobond KT22 Thermobond LTP18 Thermobond ETP18 Thermobond ET22
Overview                
Base layer mod.Polyurethane mod.Polyurethane mod.Polyurethane mod.Polyurethane mod.polyamidimid mod.Polyurethane mod.Polyurethane mod.polyamidimid
Bondmantel Poliamida Poliamida Poliamida Poliamida Poliamida Poliamida Poliamida Poliamida
IEC (including the following standards) IEC 60317-35, 60317-2 IEC 60317-35 IEC 60317-35 IEC 60317-35 --- IEC 60317-35 IEC 60317-35 ---
NEMA (including the following standards) MW 131 --- MW 131 --- --- --- --- ---
Available diameters 0.010 - 0.50 mm 0.010 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm
Características High softening temperature after thermal curing, very good hot air bonding properties, very good winding properties, non-hygroscopic Heat curable, high adhesive strength, non-hygroscopic. Superior thermal and mechanical properties, very high softening temperature after thermal curing, non-hygroscopic High softening temperature, suitable for high current testing (HCT), high bond strength, non-hygroscopic Very high softening temperature, suitable for high current tests (HCT), high bond strength, non-hygroscopic High softening temperature, suitable for high current tests (HCT), high bond strength, non-hygroscopic Excellent winding behavior, high softening temperature, high bond strength at the coil ends, suitable for high current tests (HCT), non-hygroscopic Excellent winding behavior, high softening temperature, high bond strength at the coil ends, suitable for high current tests (HCT), non-hygroscopic
Shelf life in months (at 25°C /
60% relative humidity)		 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6
Applications Instrument coils, speakers, small motors, sensors, receivers, and mobile phone speakers Instrument coils, speakers, motors, sensors High-performance speakers and receivers, microspeakers, high-temperature applications High-performance speakers/receivers, microspeakers High-performance speakers/receivers, microspeakers Speakers, stepper motors, voice coils, sensors, transponders High-performance speakers/receivers, microspeakers High-performance speakers/receivers, microspeakers
Thermal values ​​of the base layer                
Temperature rating 20,000 h according to IEC 60172  158°C  192°C  192°C  192°C  230°C  192°C  192°C  230°C
Min. breakdown temperature °C according to IEC 60851-6 4. ≥ 200°C ≥ 230°C ≥ 230°C ≥ 230°C ≥ 350°C ≥ 230°C ≥ 230°C ≥ 350°C
Typical ELEKTRISOLA values ​​for 0.05 mm/0.25 mm, Class 1B  225 / 230°C  260 / 265°C  260 / 265°C  260 / 265°C  390 / 410°C  260 / 265°C  260 / 265°C  390 / 410°C
Thermal shock min. °C according to IEC 60851-6 3. ≥ 175°C ≥ 200°C ≥ 200°C ≥ 200°C ≥ 220°C ≥ 200°C ≥ 200°C ≥ 200°C
Typical ELEKTRISOLA values ​​for 0.05 mm/0.25 mm, Class 1B  190 / 180°C  210 / 200°C  210 / 200°C  210 / 200°C  250 / 240°C  210 / 200°C  210 / 200°C  250 / 240°C
Electrical values                
Max. low voltage continuity according to IEC 60851-5 5.2 for 0.05 mm Grade 1 B ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40
Typical ELEKTRISOLA values ​​for 0.05 mm, Class 1B  0  0  0  0  0  0  0  0
Max. high voltage continuity according to IEC 60851-5 5.3 for 0.25 mm grade 1B ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10
Typical ELEKTRISOLA values ​​for 0.25 mm, Class 1B  0  0  0  0  0  0  0  0
Breakdown voltage according to IEC 60851-5 4., (at 20°C, 35% humidity)                
ELEKTRISOLA - Typical test values ​​for 0.05 mm/0.25 mm, size 1B 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm
Mechanical values                
Min. elongation according to 60851-3 3.1 for 0.05 mm/0.25 mm, Class 1B ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25%
Typical ELEKTRISOLA values ​​for 0.05 mm/0.25 mm, Class 1B  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%
Tensile strength                
Typical ELEKTRISOLA values ​​for 0.05 mm/0.25 mm, Class 1B 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN
Connection cables                
Hot air bonding 0.010-0.50mm 0.010-0.50mm 0.015-0.50mm 0.015-0.50mm 0.015-0.50mm Beschränkt 0.015-0.50mm 0.015-0.50mm
Furnace joint 0.100-0.50mm 0.100-0.50mm 0.100-0.50mm 0.100-0.50mm 0.100-0.50mm Limited 0.100-0.50mm 0.100-0.50mm
Resistance bonding 0.100-0.50mm. 0.100-0.50mm 0.100-0.50mm 0.100-0.50mm 0.100-0.50mm Limited 0.100-0.50mm 0.100-0.50mm
Solvent union Unfit Unfit Unfit Unfit Unfit 0.015-0.50mm Unfit Unfit
Recommended solvent --- --- --- --- --- Ethanol/Methanol --- ---
Recommended gluing temperature  150 - 170°C  150 - 170°C  180 - 200°C  220°C  220°C  220°C  220°C  220°C
Resoftening temperature (after baking) ≥ 125°C (180°C) ≥ 125°C (180°C) ≥ 145°C (190°C) ≥ 230°C ≥ 230°C ≥ 210°C ≥ 260°C ≥ 260°C
Weldability                
according to IEC 60851-4 5. max. seconds at °C for 0.05 mm/0.25 mm, Class 1B 2.0s/390°C / 3.0s/390°C 3.0s/390°C / 3.0s/390°C 3.0s/390°C / 3.0s/390°C 3.0s/390°C / 3.0s/390°C Not weldable 3.0s/390°C / 3.0s/390°C 3.0s/390°C / 3.0s/390°C Not weldable
Typical values ​​of ELEKTRISOLA IEC 60851-4 5.                
for 0.05 mm, grade 1B, 0.7s/370°C / 0.4s/390°C 1.2s/390°C 0.4s/420°C 0.5s/470°C --- n.a/420°C 0.6s/470°C ---
seconds to °C  
for 0.25 mm, grade 1B, 1.2s/370°C / 0.7s/390°C 1.5s/390°C 0.8s/420°C --- --- n.a/420°C --- ---
seconds to °C  
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America

Selfbonding Copper Wire acc. to NEMA

Product-Code
ABN15
FS15
FSP18
FS18
AE21
AQ21
UT18
RT21
Overview
Base layer / Base layer type mod. Polyurethane + polyamide mod. Polyurethane mod. Polyurethane Polyesterimide A200 + polyamidimid A200 + polyamidimid Polyesterimid A200 + polyamidimid
Adhesive layer / type of adhesive layer Polyvinylbutyral Polyamide Polyamide Polyamide Epoxy Polyester Polyamide Aromatic Polyamid
NEMA (including the following standards) MW136 MW131 MW137 MW102 MW102
IEC (including the following standards) IEC 60317-35, 60317-2 IEC 60317-35, 60317-2 IEC 60317-35 IEC 60317-36 IEC 60317-38 IEC 60317-38 IEC 60317-36 IEC 60317-38
Available diameter
AWG 24-58 AWG 24-58 AWG 24-58 AWG 24-54 AWG 24-58 AWG 24-54 AWG 24-54 AWG 24-58 AWG
mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.015 - 0.50 mm 0.01 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.01 - 0.50 mm
Characteristics Low junction temperature Solvent bonding possible Solvent bonding possible, higher thermal properties. Solvent bonding possible, higher thermal properties. Solvent bonding possible, low bonding temperature. High thermal and mechanical properties and high softening temperature. High thermal and mechanical properties, high softening temperature. Very high thermal and mechanical properties, very high softening temperature (non-hygroscopic)
Haltbarkeit in Monaten (bei 25°C /
60% rel. Luftfeuchtigkeit)		 ≤ 6 ≤ 3 (hygroscopic) ≤ 5 (hygroscopic) ≤ 5 (hygroscopic) ≤ 6 ≤ 6 ≤ 6 (hygroscopic) ≤ 6
Applications Stepper motors for watches, instrument coils, voice coils, sensors, transponders Instrument coils, speakers, small motors, sensors Instrument coils, speakers, small motors, sensors, transponders High-performance speakers and receivers, microspeakers, high-temperature applications Instrument coils, speakers, small motors, sensors, receivers, and speakers for mobile phones High-performance speakers and receivers, microspeakers, high-temperature applications High-performance speakers and receivers, microspeakers, high-temperature applications Motors, speakers
Thermal values ​​of the base layer
Temperature rating 20,000 h according to IEC 60172  158°C  158°C  192°C  195°C  212°C  212°C  195°C  212°C
Cutting temperature 
According to NEMA MW1000 3.5 for 44/30 AWG: ≥ 200°C / ≥ 200°C ≥ 200°C / ≥ 200°C ≥ 230°C / ≥ 230°C ≥ 225°C ≥ 320°C ≥ 320°C ≥ 265°C ≥ 320°C
Typical electrical insulation value for 44/30 AWG:  225°C / 230°C  225°C / 230°C  260°C / 265°C  260°C / 265°C  365°C / 380°C  365°C / 380°C  260°C / 265°C  365°C / 380°C
Heat shock
According to NEMA MW1000 3.5 for 44/30 AWG: ≥ 175°C / ≥ 175°C ≥ 175°C / ≥ 175°C ≥ 200°C / ≥ 200°C ≥ 200°C ≥ 220°C ≥ 220°C ≥ 200°C ≥ 220°C
Typical Elektrisola thermal shock value for 44/30 AWG:  190°C / 180°C  190°C / 180°C  210°C / 200°C  310°C / 320°C  250°C / 240°C  250°C / 240°C  310°C / 320°C  250°C / 240°C
Mechanical values
Stretching for type 1
According to NEMA MW1000 3.4 for 44/30 AWG: ≥ 10% / ≥ 22% ≥ 10% / ≥ 22% ≥ 10% / ≥ 22% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25%
Typical electrical insulation value for 44/30 AWG:  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%
Connection cables
Hot air bonding 24-58 AWG 24-58 AWG 24-58 AWG 24-58 AWG 24-58 AWG 24-58 AWG 24-58 AWG 24-58 AWG
Furnace joint 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG
Resistance union 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG
Solvent union Limited Appropriate Appropriate Appropriate Appropriate Appropriate N/A N/A
Recommended solvent Ethanol / Methanol Ethanol / Methanol Ethanol / Methanol Ethanol / Methanol Acetone/MEK Acetone/MEK
Recommended gluing temperature  120°C - 140°C  150°C - 170°C  150°C - 170°C  180°C - 220°C  120°C - 140°C  160°C - 190°C  180°C - 220°C  200°C - 220°C
Temperatura de reablandamiento para 30 AWG ≥ 100°C ≥ 140°C ≥ 170°C ≥ 180°C ≥ 100°C ≥ 180°C ≥ 180°C ≥ 200°C
Weldability
Weldability for type 1
According to NEMA MW1000 3.11 for 44/30 AWG: 2.0s/390°C / 3.0s/390°C 2.0s/390°C / 3.0s/390°C 2.0s/390°C / 3.0s/390°C 2.0s/470°C / 3.0s/470°C - - -
Typical electrical insulation value for 44 AWG: 0.8s/390°C / 1.3s/370°C 0.4s/390°C / 0.5s/370°C 0.7s/390°C / 1.0s/370°C 1.6s/470C - - -
Typical electrical insulation value for 30 AWG: 1.4s/390°C / 2.8s/370°C 0.7s/390°C / 1.2s/370°C 2.0s/390°C / 2.8s/370°C 3.0s/470C - - 5.5s/470C -
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Elektrisola typical values are the result of various tests and represent average values.

We believe that all information in this catalogue is reliable and accurate, but the accuracy or completeness thereof is not guaranted.